Features

model

PL-DW30

PL-DW60

PL-DW80

Cavity material

316 stainless steel surface treatment

Cavity size

300 × 335 × 300mm

          L×W×H

350 × 430 × 400mm

  L×W×H

  400 × 450 × 450mm

          L×W×H

Cavity capacity

30L

60L

80L

Dimensions

700×650×1200mm

L×W×H

750×700×1250mm

L×W×H

800 × 750 × 1400mm

  L×W×H

Power frequency

13.56MHz (automatic matching integrated)

Power supply

0-500W (continuously adjustable)

0-600W (continuously adjustable)

0-800W (continuously adjustable)

Flow meter

Ultra-precision 2-channel electronic flowmeter

Vacuum gauge

High vacuum gauge measurement and real-time display

Control process

Fully automatic control and manual (PLC man-machine interface)

Cleaning time

0-99999S adjustable

Vacuum degree

1-30pa

Cavity temperature

<30°C

Supply voltage

380V

Vacuum pump

BSV30 (pumping speed 10L/S)

BSV40 (pumping speed 13L/S)

BSV60 (pumping speed 20L/S)

Application field

Plasma pretreatment and cleaning create ideal surface conditions for subsequent coating of plastics, aluminum and even glass.

Since plasma cleaning is a "dry" cleaning process, the material can be immediately processed into the next step after processing. Therefore, plasma cleaning is a stable and efficient process. Due to the high energy of the plasma, chemical or organic contaminants on the surface of the material can be decomposed, and all impurities that may interfere with adhesion are effectively removed, so that the surface of the material reaches the optimum conditions required for subsequent coating processes. Surface cleaning using plasma technology according to the requirements of the process, no mechanical damage to the surface, no need for a complete green environmental protection process, mold release agents, additives, plasticizers or other surface contamination caused by hydrocarbons can be removed. Surface cleaning by plasma removes the finest dust particles that adhere tightly to the plastic surface. Through a series of reactions and interactions, the plasma is able to completely remove these dust particles from the surface of the object. This can greatly reduce the scrap rate of painting operations with high quality requirements, such as painting in the automotive industry. Through a series of physicochemical actions at the microscopic level, the surface cleaning of the plasma enables a fine, high-quality surface to be obtained. Advantages of plasma cleaning •

Plasma cleaning process achieves true 100% cleaning

   Compared to plasma cleaning, washing is usually just a dilution process.

   Compared to CO2 cleaning technology, plasma cleaning does not require additional materials.

   Compared to blast cleaning, plasma cleaning can handle the complete surface structure of the material, not just the surface protrusions.

Can be integrated online without additional space •

   Low operating cost, environmentally friendly pretreatment process

Pretreatment: Surface activation of plasma for different applications

   Plasma surface treatment technology can be used for surface activation of a variety of materials, including plastics, metals, glass, textiles, and the like. Whether it is to apply or bond on the treated surface, effective activation of the surface of the material is a necessary process step.

After measuring the surface by using surface test ink, it is displayed:

  The surface tension is low before the treatment, the test ink cannot wet the surface, the surface tension is increased after the plasma treatment, and the test ink can completely wet the surface. The plasma treatment activates the surface. The plasma surface treatment can effectively activate the surface of the material. For plastics, non-polar surfaces are often difficult to bond and apply, and surface activation is the structural modification of the polymer molecular chains that make up the plastic, making the surface of the material easy to process and handle.

.

  Advantages of plasma activation •

  The process is fast and reliable •

Uniform plasma beam ensures even and stable surface finish •

Low cost, environmentally friendly pretreatment process •

Pretreatment process without corona effect; the material is not exposed to high voltage during processing.

Pretreatment: Plasma technology and plasma coating technology, surface coating process with unlimited application potential. Plasma technology or plasma coating technology can make the surface meet the various characteristics of the subsequent process. With this novel plasma technology, use Low-cost materials can produce new, high-performance, high-quality materials. Plasma coating technology is well suited for selective coating processing, which greatly expands the application of this technology. PET films, aluminum foils, textiles, glass, various plastics, metals and precious metals can be surface treated by plasma technology. Using this technology, it is also possible to harden the material, for example in the production of tools, or to produce plastic products with adhesion or self-adhesive surfaces.

Plasma treatment ensures reliable coating adhesion In actual production, robots are often used to control the surface treatment of plasma spray guns. Typical applications for plasma pretreatment include automotive and aerospace, electronics and home appliance manufacturing, and daily necessities manufacturing and packaging. Plasma pretreatment ensures adhesion of surface coatings on metallic materials such as aluminum, plastic materials such as PP or EPDM, or other materials.

  Process: Using Plasma Processing Technology for Reliable and Durable Bonding The strong and long-lasting bond quality between plastic materials can be attributed to the high activation properties of plasma surface treatments. In industrial applications, a large amount of adhesion to glass, metal, plastic, fabric and film is required. In the field of plastic bonding, there are also countless application examples. In addition to the application of bonding between plastics, plasma technology has been successfully applied to structural bonding during part assembly. For example, in the automotive industry, the bonding surfaces of radiators and truck bodies are plasma pretreated. After plasma pretreatment, no additional cleaning or other pretreatment steps are required, and plasma technology ensures high bond strength. Through years of process development cooperation, the company has a large amount of data on bonding technology, including, after plasma treatment, what kind of material can be used to obtain the best bonding effect.

  Process: A new process that combines two different materials uses plasma technology in two-component injection molding to produce new composite materials using plasma technology that can hold two incompatible materials into one another during two-component injection molding. The ground is bonded together. This mainly involves the bonding of hard and soft glues, for example, composites of silicone rubber and polypropylene. The cost-effectiveness of producing composite materials using a two-component injection molding process can also produce new products with stringent specific requirements for materials. Online online application in two-component injection molding process

In the injection molding process, after the injection of the first component material, the injection mold is opened, and the plasma spray gun scans the area that needs to be bonded to the second component material, and the first component material is processed to enable it to be processed. Reliable bonding with the second component material. The use of different general-purpose conventional materials in the processing of medical devices is achieved by plasma technology. Plasma processing system: Plasma surface treatment system, which is suitable for efficient and simple "on-line" processing of various processes. For the processing of the surface characteristics of those products, which is the decisive factor for the subsequent process, plasma processing technology is a kind of general processing. A suitable and effective means of improving the surface. This atmospheric plasma treatment technology selectively cleans, activates, or coats a variety of materials including materials such as plastics, metals, glass, films, or fabrics. Through these treatments, the plastic can be made to have barrier properties, the metal is resistant to corrosion, or the glass is resistant to dirt. After the material is processed, the quality of painting or printing is higher, the quality is more stable, and the durability is longer. Atmospheric plasma treatment technology can make the user-specific processing process an efficient, economical and environmentally friendly advanced processing technology.